At Industrial Roofing Services (NE) Ltd, our manufacturing roofing services protect your production lines, stock and workforce. We prevent water ingress, heat loss and contamination. We design and install systems for manufacturing plants across Newcastle upon Tyne and the wider UK. Our work covers flat roofs, built-up roofs, sheeting, cladding, insulation and guttering. Our team understands how chemicals, vapours and process heat affect membranes and fixings. We recommend products that suit your environment.

From food production and pharmaceuticals to heavy engineering, we assess your plant and specify a tailored solution. We manage the project around your shutdowns. You receive a safe, watertight and compliant roof that supports your quality standards.

What roofing services do you offer for manufacturing facilities?

We support factories, warehouses and processing plants with a full range of manufacturing roofing services. You can use us for one-off repairs, planned refurbishments or complete replacement projects. We work on single or multi-building sites.

  • Strip and replace ageing flat roofs with modern membranes
  • Install built-up roofing systems on new or existing structures
  • Upgrade sheet and cladding for better protection and appearance
  • Improve roof insulation to cut energy loss
  • Repair and reline industrial gutters and outlets
  • Set up maintenance programmes to reduce unplanned downtime

Where flat roofing suits your plant, we may recommend systems from our flat roofing services. For multi-layer specifications we draw on our experience with built-up roofing solutions.

How do manufacturing roofing requirements differ from other sectors?

Manufacturing sites demand more from the roof. Heat, steam, solvents and manufacturing by-products can shorten the life of unsuitable membranes and sealants. This happens even when the roof looks fine from ground level.

  • Chemical vapours can soften certain single-ply membranes
  • High humidity encourages mould growth around roof penetrations
  • Dust and flour increase slip and fire risks if leaks occur
  • Temperature swings stress fixings and joints
  • Heavy plant on the roof adds structural loading

We assess your processes before we specify any system. Where needed, we coordinate with your production or quality team. The roof design supports hygiene plans, fire strategies and process ventilation layouts.

What types of manufacturing roofs do we work on?

Our team works on a wide mix of industrial and manufacturing roofs throughout the UK. We design solutions that reflect your current construction, production methods and long-term maintenance plans.

Roof type Typical setting Main priority Common solution
Felt or ageing flat roofs Older factories and plants Stop leaks and heat loss New flat roofing membranes
Profiled metal sheet roofs Modern manufacturing units Corrosion control and weathertightness Sheet and cladding upgrades
Built-up felt or liquid systems Complex plant layouts Detailing around penetrations Built-up roofing
Asbestos cement roofs Legacy manufacturing buildings Safe control and overcladding Asbestos roof repairs

Where your manufacturing site uses multiple roof types, we can phase works by block or production line. This limits disruption and helps you match your budget cycle.

How do we design a roofing system for your manufacturing plant?

We start with a detailed survey of your roof condition, plant layout and production processes. This helps us plan a system that fits your equipment, working hours and safety controls.

  1. Carry out a roof survey to assess structure, coverings and drainage
  2. Review process outputs such as steam, oils and fumes
  3. Identify risk areas around penetrations and interfaces
  4. Select membranes and fixings compatible with your environment
  5. Plan phasing to suit shutdowns and access routes
  6. Agree method statements, fall protection and safety measures

Where ponding or blocked outlets affect your building, we often combine roof works with roof and gutter clearance. We also offer longer-term maintenance services.

How do we protect product quality and hygiene on manufacturing roofs?

For food production, pharmaceuticals and clean manufacturing, roof leaks cause contamination, product loss and downtime. We treat these environments with extra care from planning through to handover.

  • Select membranes and details that resist bacteria traps
  • Pay special attention to joints above sensitive lines
  • Coordinate work with your hygiene and cleaning schedules
  • Use containment measures to control debris during strip-outs
  • Target high-risk areas identified in your HACCP or quality plans

Where birds and standing water create hygiene issues, we may recommend targeted gutter improvements. Regular guttering repairs reduce risk.

How do we manage inspection, maintenance and emergency repairs?

Manufacturing roofs benefit from regular inspections. Small defects escalate quickly when they sit above production plant, switchgear or stock. We support your maintenance team with planned inspections and responsive repair work.

  • Programmed inspections and condition reports
  • Drone roof inspections for hard-to-reach areas
  • Targeted leak tracing during production shutdowns
  • Short-term patch repairs where replacement needs planning
  • Advice on safe access points and walkway planning

Planned maintenance often costs less over time than repeated leak callouts. Our team can help you build a practical inspection schedule. This schedule bases itself on your manufacturing risk profile.

Why choose Industrial Roofing Services (NE) Ltd for manufacturing roofing?

We have worked on manufacturing roofing projects for over three decades. Our experience covers Newcastle upon Tyne and the wider UK. Our team understands how to work around production, shift patterns and access constraints.

  • Experience with food, pharmaceutical, automotive and engineering sites
  • Detailed roof surveys before we recommend any system
  • Clear phasing plans to limit downtime
  • Options to improve thermal performance and energy use
  • Support with budgets and capital planning for larger sites

You can read our article on professional roofing services for manufacturing projects. This helps if you need to build a business case. To discuss your plant, contact our team directly through our contact form or call the office.

Frequently Asked Questions

What roofing services do you provide for manufacturing sites?

We provide inspections, leak repairs, flat roof replacement, built-up roofing, sheet and cladding upgrades, guttering works, insulation improvements and programmed maintenance for manufacturing buildings. Our aim is to protect production, stock and staff while supporting energy performance and compliance. We tailor every project around your plant layout and operating hours.

How do you choose the right roofing system for a manufacturing plant?

We start with a roof survey and a review of your manufacturing processes. We look at chemicals, heat, vapours and plant loads. We then match these with compatible membranes, fixings and details. We also consider access, shutdown windows and hygiene controls. The chosen system suits your building and production requirements.

Can roofing work be carried out while our manufacturing lines run?

In many cases we can work while production continues. Success depends on your processes and risk profile. We plan phasing, segregation and access routes carefully. We coordinate noisy or higher-risk activities around your shutdowns. Where needed, we focus on one area at a time to minimise disruption.

How often should manufacturing roofs be inspected?

Most manufacturing roofs benefit from at least one inspection each year. Schedule extra checks after severe weather. Older roofs, complex layouts or high-risk production areas may need more frequent inspections. We can build a maintenance schedule that matches your insurance requirements and internal risk assessments.

What are common roofing problems on manufacturing buildings?

Common problems include ageing felt or asphalt, failed joints around plant penetrations, blocked industrial gutters, ponding water and damaged sheets or fixings. On manufacturing sites, these issues often sit above sensitive equipment or stock. Even small defects can cause disruption, contamination or safety concerns if you leave them unchecked.

Do you work on asbestos roofs in manufacturing plants?

Yes, we work on asbestos cement roofs on manufacturing buildings using controlled methods. We can repair damaged sheets, improve weathertightness and design overcladding solutions where appropriate. All asbestos-related work follows current UK regulations. We coordinate with licensed partners if removal is required as part of a wider project.

How can better roofing help energy performance in manufacturing?

Improved insulation, reduced air leakage and better roof detailing help cut energy loss through your building envelope. We can upgrade insulation during reroofing and target cold bridges. We also review the condition of rooflights. These measures support more stable internal temperatures. They can reduce the workload on your heating or cooling plant.